China Direct Brown 2 Manufacturer & Supplier

Industrial-Grade Direct Brown M (C.I. 22311) Dyestuffs: ZDHC Level 3 & GOTS Certified Solutions for High-Performance Paper, Textile, and Leather Coloring Worldwide.

Corporate Foundation & Authority

About SUNRISE CHEM GROUP

Tianjin Sunrise Chem Group specializes in manufacturing high-quality dyestuffs. Our comprehensive colorant portfolio includes Direct Dyes, Acid Dyes, Basic Dyes, Sulphur Dyes, Solvent Dyes, Liquid Dyes, and Fluorescent Dyes. Backed by decades of industrial manufacturing and export experience, we have built an international reputation for reliability and excellence, serving global enterprises across the denim, textile, leather, paper, and plastic sectors.

We consistently prioritize coloristic quality and chemical stability. Every single batch is strictly tested in our analytical laboratories prior to dispatching to the port. Our internationally recognized certifications, including ZDHC Level 3 and the Global Organic Textile Standard (GOTS), guarantee that your quality and regulatory compliance needs are fully met.

Cooperating with leading textile and paper mills for decades highlights our capacity to build strong, resilient, and reliable business partnerships. This sustained collaboration yields continuous optimization of chemical recipes, customized color strengths, and reliable cargo supply lines. We pride ourselves on offering bespoke colorant solutions, working dynamically to customize color shades and dry strengths to fit the targeted operational environments of our clients.

Tianjin Sunrise Chem Group Industrial Production Facility
20+
Years Industry Experience
ZDHC L3
Chemical Compliance
100%
Batch Pre-Testing
50+
Exporting Countries

Direct Brown 2: Technical Whitepaper & Chemical Analysis

A comprehensive guide on structural characteristics, binding mechanics, and material interactions.

Chemical R&D Laboratory Testing for Direct Dyes
Spectrophotometer Analysis of Direct Brown 2 Dyestuff

1. Chemical Characterization & Synonyms

Direct Brown 2, chemically known under the Color Index formulation as C.I. Direct Brown 2 (C.I. 22311), and commonly designated in industrial sourcing as Direct Brown M or Direct Brown BGP, is an anionic disazo dye. It is highly valued for its intense color strength and affinity for cellulose substrates without the requirement of mordants. The chemical architecture comprises coupled azo linkages (-N=N-) stabilized by aromatic sulfonic acid sodium salt groups. This molecular structure determines its high water solubility and direct substantivity towards cellulose fibers, pulps, and proteinaceous materials.

2. Physical and Chemical Properties

  • Appearance: Deep brown, free-flowing powder with optimized particle sizing to prevent dusting.
  • Solubility: Excellent solubility in water (deionized and tap water). Soluble in ethanol with moderate solubility in ethylene glycol. Insolubility in standard organic solvents.
  • Ionic Character: Anionic. Requires careful management in formulations involving cationic wet-end additives or cationic auxiliaries to prevent precipitation.
  • Fastness Profile: Demonstrates high affinity (substantivity), moderate lightfastness (which can be improved via post-treatment fixatives), and good washfastness. Highly stable under neutral to weakly alkaline conditions.

Anionic Binding Chemistry on Cellulose

The direct binding capability of Direct Brown 2 on cellulosic substrates like kraft pulp and cotton is driven by hydrogen bonding and Van der Waals interactions. In aqueous solutions, cellulose carries a negative surface charge, generating an electrostatic barrier. By introducing precise concentrations of electrolytes (such as anhydrous sodium sulfate or sodium chloride) during the dye process, the electrostatic repulsion is neutralized, allowing the dye molecules to align along the cellulose chains and lock into the fiber matrix.

3. Production Process Control

Tianjin Sunrise Chem Group synthesizes Direct Brown 2 utilizing state-of-the-art diazotization and coupling reactions. Precise temperature controls (kept between 0-5°C during diazotization) and stabilization of pH parameters are maintained to minimize isomers and impurities. The raw material intermediate chains are continuously checked via high-performance liquid chromatography (HPLC) to ensure total conformance with international chemical safety limits, eliminating harmful primary aromatic amines from the final compound.

Strategic Value of Chinese Manufacturing for Direct Brown 2

Why international procurement directors partner with Tianjin Sunrise Chem Group.

Vertical Raw Material Supply

Sunrise Chem utilizes localized supply chains for key dye intermediates. This ensures consistent pricing, insulates manufacturing schedules from international raw material volatility, and guarantees year-round production continuity.

Advanced Automation & Consistency

Our Tianjin plant implements computer-controlled synthesis reactors, ensuring precise batch-to-batch consistency. Advanced spectrophotometric checks limit batch variation to ΔE < 0.5, eliminating color drift in continuous production runs.

Eco-Regulatory Compliance

Unlike unstructured chemical processors, Sunrise Chem runs full-scale, advanced wastewater treatment systems. We are ZDHC Level 3 and GOTS certified, helping global brands meet strict environmental mandates.

Chinese manufacturing hubs, especially those located in northern coastal chemical economic zones like Tianjin, operate with unparalleled logistical efficiency. The proximity of Sunrise Chem to the **Tianjin Port** allows for rapid sea freight dispatches, reducing transit times to key textile and paper processing markets in Southeast Asia, the Middle East, Europe, and the Americas. By standardizing our dry powder and liquid formulations to meet strict international standards, we mitigate customs delay risks and streamline global trade workflows.

Macro-Industry Solutions & Localized Applications

Tailored application engineering of Direct Brown 2 across distinct manufacturing sectors.

1. Pulp, Paper, and Corrugated Packaging Coloring

Direct Brown 2 is highly utilized within the pulp and paper industry, particularly in the production of brown kraft paper, testliners, corrugated boards, and recycled packaging cardboards. It possesses an exceptionally high retention rate on unbleached wood pulp, groundwood pulp, and wastepaper pulp.

Operational Parameters: The dye operates optimally under neutral to slightly acidic conditions (pH 6.0 to 7.0). Sizing agents like alum or rosin size act as secondary fixing agents, enhancing water resistance and color fastness. Because of its anionic charge, Sunrise Direct Brown 2 can be blended with Direct Yellow or Direct Black to achieve specific kraft brown target shades, maximizing color yield while keeping operational costs low.

2. Cellulose Textiles, Viscose, and Cotton Dyeing

Within the apparel and home textile industries, Direct Brown 2 provides deep, uniform coloration for cotton, rayon, viscose, flax, and blended fibers. It is commonly applied via exhaust dyeing and continuous padding methods.

Process Control: To achieve level dyeing, sodium chloride or anhydrous sodium sulfate must be added in increments at temperatures between 80°C and 95°C. This temperature window facilitates dye diffusion into the amorphous regions of the fiber, while subsequent cooling aids exhaustion. The wash and light fastness of dyed cotton fabrics can be significantly enhanced using post-dyeing cationic fixing agents or resin treatments.

3. Industrial Leather Coloring & Wood Staining

For leather goods and timber finishes, Direct Brown 2 offers deep dye penetration and excellent leveling properties, making it an industry standard for upholstery and wood stain formulations.

Specialized Leather & Wood Systems: In chrome-tanned or vegetable-tanned leather processes, Direct Brown 2 penetrates deep into the collagen fiber matrix, masking surface imperfections and providing a rich, uniform undertone. In wood processing, the dye is formulated into water-borne or glycol-ether wood stains, highlighting wood grain patterns while providing protection against UV-induced color fading.

Optimization Recommendation: When formulation viscosity is critical—such as in automatic wood spray systems or paper mills with automatic dosing—we recommend utilizing Sunrise Liquid Dyes. Our customized liquid formulations prevent dust contamination and dissolve instantly without residue.
Environmental Standards & EEAT Compliance

Sustainable Chemistry: ZDHC Level 3 & GOTS Certification

Environmental protection is the cornerstone of our innovation. We dedicate ourselves to providing clients with eco-friendly, high-quality colorants that balance productivity with environmental harmony, driving the industry towards a more sustainable development path while delivering high-performance products—for a greener textile industry and a sustainable future.

The ZDHC (Zero Discharge of Hazardous Chemicals) Program: This is a collaborative effort by leading global brands, retailers, and suppliers in the textile and footwear industry to reduce the release of hazardous chemicals throughout the supply chain. Achieving ZDHC Level 3 certification confirms that Sunrise Chem has implemented robust chemical management procedures and meets the most stringent requirements for chemical handling, wastewater treatment, and pollution prevention. This guarantees that our Direct Brown 2 formulations do not contain trace impurities of banned substances, protecting your brand from regulatory risk.

The Global Organic Textile Standard (GOTS): This certification ensures the organic status of textiles, from the harvesting of raw materials to environmentally and socially responsible manufacturing. The GOTS certification guarantees that our chemical inputs are minimized, safe, and ethical. This allows international manufacturers to confidently incorporate our dyes into organic-certified textile lines.

Verified Compliance Certificates

Compliance Certification Logo 1
Compliance Certification Logo 2
Compliance Certification Logo 3
Compliance Certification Logo 4
Compliance Certification Logo 5
Sunrise Chem Environmental Treatment Infrastructure

Global Logistics & Production Infrastructure

Our advanced warehouse management and logistics operations guarantee continuous global delivery.

We not only produce and export dyes and pigments but also prioritize long-term cooperation with our customers, providing services that exceed expectations. One of the main reasons customers choose us is the stable supply of dyes we provide. We have developed highly efficient manufacturing processes to ensure a continuous supply of our products. Our factories feature state-of-the-art equipment and a highly skilled workforce, enabling us to fulfill even the most demanding orders with short lead times.

Sulphur Black Warehouse

Sulphur Black Warehouse

Liquid Dyestuff Production

Liquid Dyestuff

Sulphur Black Container Loading

Sulphur Black Container Loading

Direct Dyes Container Loading

Direct Dyes Container Loading

Liquid Dyes Container Loading

Liquid Dyes Container Loading

Sunrise Factory Operations

Logistics Infrastructure

Dye Manufacturing Reactor Facility
High-capacity Packaging Area

Comprehensive Colorant & Dye Specialties

Engineered for textile, pulp, paper, wood, and industrial coating sectors.

Acid Red 14 Application the leather industries

Acid Red 14 Application the leather industries

Highly effective anionic red dyestuff with deep grain penetration.

Acid Orange 7 Powder For Silk And Wool Dyeing

Acid Orange 7 Powder For Silk And Wool Dyeing

Brilliant leveling properties optimized for natural protein fibers.

Acid Black ATT Using for Yarn And Leather Dyeing

Acid Black ATT Using for Yarn And Leather Dyeing

Deep, jet-black performance with robust wash and rubbing fastness.

Acid Black 1 Powder Dyes for Fingerprints

Acid Black 1 Powder Dyes for Fingerprints

Specialized chemical dye utilizing optimal particle contrast features.

Sulphur Blue BRN 150% Violet Appearance

Sulphur Blue BRN 150% Violet Appearance

Excellent affinity for denim yarn warp dye continuous setups.

Water Soluble Textile Dyestuff Direct Yellow 86

Water Soluble Textile Dyestuff Direct Yellow 86

Brilliant yellow hues featuring high exhaustion curves and stability.

Paper Coloring Dyes Direct Yellow R

Paper Coloring Dyes Direct Yellow R

Cost-efficient formulation optimized for recycled kraft pulps.

Direct Yellow 12 For Paper Uses

Direct Yellow 12 For Paper Uses

Excellent dye retention with minimal bleed during wet press stages.

Iron Oxide Black 27 Application On Plastic

Iron Oxide Black 27 Application On Plastic

Heat-stable inorganic pigment with excellent dispersion properties.

Shiny Black Crystal Nigrosine Acid Black 2

Shiny Black Crystal Nigrosine Acid Black 2

Premium high-concentration crystal format for wood staining and inks.

Acid Yellow 36 Color For Textiles

Acid Yellow 36 Color For Textiles

Fast leveling yellow shade optimized for polyamide and wool blends.

Acid Red 73 For Textile And Leather Industries

Acid Red 73 For Textile And Leather Industries

Vibrant red tone designed for uniform coverage on leather crust.

Global Enterprise Procurement & Quality Assurance

A standardized framework for industrial dye chemical sourcing.

For international supply chain managers and chemical purchasing directors, procuring raw dyestuffs involves navigating strict regulatory and quality parameters. Tianjin Sunrise Chem Group simplifies this process through a structured Quality Assurance (QA) workflow that aligns with ISO 9001 and international chemical import guidelines.

Quality Control and Technical Verification Checklist:

  • Batch-to-Batch Colorimetric Testing: Every production batch is compared to standard retention samples using high-resolution spectrophotometers. We ensure color strength deviation is held below 2%.
  • Heavy Metal and Arylamine Audits: Formulations are audited to comply with RoHS, EU REACH, and ZDHC Manufacturing Restricted Substances Lists (MRSL). Trace heavy metals (e.g., copper, zinc, lead) are kept well below maximum allowable thresholds.
  • Solubility and Particle Dispersion: Testing ensures 100% solubility of direct dye powders, preventing filter clogging in automatic paper mill dispensers or continuous textile padding lines.

Logistics, Custom Packaging & Shelf-life Compliance

Our products are packaged to withstand long-term sea transit and tropical warehousing conditions. Direct Brown 2 is supplied in robust 25kg iron drums, heavy-duty cardboard boxes, or customized jumbo bags. All packaging features internal moisture-barrier linings. When stored under cool, dry conditions with sealed bags, our dyes maintain color strength and chemical stability for up to 3 years.

We work closely with global logistics networks to offer flexible shipping options, including FOB Tianjin, CIF, and DDP configurations, ensuring seamless customs clearance at destination ports.

Sunrise Dyes Production Plant Reactor Units

Frequently Asked Questions (FAQ)

Addressing the technical, chemical, and logistics questions of industrial dye buyers.

What is the chemical composition and CAS number of Direct Brown 2?

Direct Brown 2 (color index designation C.I. Direct Brown 2, C.I. 22311) is a disazo-class dye. Historically, it corresponds to CAS Registry Number 3476-90-2. It features an anionic chemical structure containing sulfonic acid groups that yield high water solubility and allow direct bonding to cellulose fibers without the use of metallic mordants.

How does ZDHC Level 3 certification impact global sourcing of Direct Brown 2?

ZDHC (Zero Discharge of Hazardous Chemicals) Level 3 is the highest level of chemical compliance in the textile industry. It indicates that our chemical formulation processes are independently audited to ensure no banned substances or restricted amines are generated or released. This compliance protects international buyers from product recalls and regulatory violations.

Which industries benefit most from using Direct Brown 2?

The primary application sectors are paper coloring (kraft paperboard, corrugated boxes, recycled pulp), textile dyeing (cotton, rayon, viscose, flax fibers), and industrial surface treatments (leather grain penetration and wood staining). It is highly favored for its leveling properties and cost-effectiveness.

How does Sunrise Chem ensure shade consistency across different production batches?

Our modern plant utilizes automated spectrophotometric analysis. Before any batch is approved for packaging, it is compared to standard retention samples. We limit color variation to ΔE < 0.5 and maintain dye strength deviation within a +/- 2% margin, ensuring consistent performance for continuous industrial processes.

What is the standard packaging and shelf life for Direct Brown 2 shipments?

Our standard configurations include 25kg iron drums, 25kg fiber drums, and customized cardboard cartons, all fitted with moisture-resistant inner PE liners. We also supply customized jumbo bags for large-scale operations. When stored in a cool, dry, ventilated warehouse, the shelf life exceeds 36 months without any loss of color strength.

Can Sunrise Chem provide custom dye strengths and liquid formulations?

Yes. We specialize in custom formulations, offering dye strengths ranging from standard grades to concentrated variants (150%, 200%). We also supply liquid versions of our dyes, which are highly stable, sediment-free, and ideal for automated liquid dosing systems in modern paper and textile mills.

A Trust-Based Global Partnership

We firmly believe in building relationships with our clients based on trust and mutual benefit. We know that our customers' success is our success, so we are committed to providing quality services to meet their needs. Our dedicated customer support team is on hand to address any questions or concerns you may have. We value your feedback and strive to continuously improve our operations to serve you better. Our purpose is not just to supply dyes, but to be your trusted partner in achieving your business goals. By choosing us, you choose a partnership built on reliability, transparency and mutual success.

In short, when choosing a dye factory with a stable supply, high quality, and excellent service, we are your best choice. With our extensive range of dyestuffs, coupled with our professional and customer-centric approach, we assure you that your decision to choose us as your preferred dyestuff factory will be a fruitful one. Contact us today and let's embark on a journey to success together.

Sunrise Chem Chemical Research Lab and Quality Supervision